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Champion 8420 – Automated In-Line Fluid Dispensing Machine

The Champion 8420 is a servo-driven, high-throughput, automatic dispensing system designed for in-line conveyorized processes. This uniquely engineered digital dispensing system can be configured to match exacting application requirements from dots to underfill, with a broad array of customization options.

The Champion 8420 is controlled via powerful, easy-to-use proprietary software. The color graphics user interface allows intuitive programming and control, with keyboard or trackball operation. The system includes a large, bright, high-contrast color LCD display for easy viewability in virtually any factory environment.

A High-Speed, High-Precision Automatic Digital Dispensing Solution

Speed and Precision: For positive displacement dispensing of dots, beads or fills with speed and precision, nothing compares to the CHAMPION 8420. A precision conveyor, with anti-static belts and height-compliant clamps, assures accurate and secure positioning of the board.

Production Versatility: From dots to lines, underfill, and encapsulation, Digital Dispensing and the CHAMPION 8420 deliver the accuracy and repeatability demanded by today’s exacting applications.

Optional Equipment:

  • Camera and Vision System: A closed circuit camera with picture-in-picture display on the monitor, for easy programming and inspection. The Automatic Vision Correction System establishes the X, Y, and Ø orientation of the part and compensates for stretch, skew and misalignment.
  • Proprietary Programmable Lighting: Programmable On-Axis/Off-Axis lighting system.
  • Height Sensing Technology: Both contact probe and non-contact laser are available for height sensing and height mapping.

Standard Features:

  • 3-axis brushless servo motor drive
  • Precision anti-backlash ball screw drive on all axis
  • High-speed conveyor
  • Powerful, easy-to-use Windows-style software
  • LCD display
  • Rugged construction and quiet operation
  • Small footprint
  • SMEMA compatibility and CE certification
  • Full 1-year warranty

Optional Features:

  • Vision system with camera image on the LCD display
  • Auto vision alignment and dot verification
  • Programmable lighting
  • Auto height mapping
  • CAD download with path optimization
  • True Volume™ pump dots to 1 nanoliter (0.001 µl)
  • Large choice of pumps and valves
  • Independently controlled multiple dispense heads
  • Contact or non-contact (Laser) height sensors
  • Leveling support plates, mechanical and vacuum

Operational Control:

Industry standard computer with Super VGA Color LCD Display

  • Programming: PowerPath™ Software with:
    Teach Mode
    Off-Line Programming
    CAD Import
    Unlimited Subroutine Nesting
    Direct Subroutine Access
    5 level password protection
    Operator and supervisory screen
    Global and local pattern libraries
    Execute-as-you-edit Mode
  • User Interface:
    Windows style with keyboard and trackball operation
  • Data Storage:
    Hard Disk/3.5″ Diskette Drive
  • Power:
    20 VAC, 60 Hz, 230 VAC 50 Hz 600 Watts
  • Pneumatic:
    75 psi, 1 cfm (5 bar, 4 l/min)
  • Physical Dimensions:
    5″W x 79″D x 64″H(89 cm x 201 cm x 163 cm)
  • Weight:
    800 lb. (816.5 kg)

Configuration Features:

  • Travel Range:
    X-Axis: 24″ (610 mm)
    Y-Axis: 18″ (457 mm)
    Z-Axis: 2.5″ (64 mm)
  • Dispense Area:
    18″ x 24″ (457 mm x 610 mm)
  • Resolution:
    Z Axes: +/- 0.0005″ (12.5µm)
    X & Y Axis: +/- 0.0010″ (25µm)
  • Repeatability:
    Z Axes: +/- 0.0005″ (12.5µm)
    X & Y Axis: +/- 0.0010″ (25µm)
  • Positioning Accuracy:
    +/- 0.0015″ (+/- 37.5µm)
  • Linear Speed:
    12″/sec (305 mm/s)

The Industry Leader in Custom Automated Fluid Dispensing Solutions

Our innovative digital dispensing process provides our clients with new levels of speed, accuracy, and repeatability. Our True Volume™ positive displacement pump is capable of firing up to 90,000 precise deposits per hour to form high definition dots, lines, fills, and builds – all accurately shaped by our true piston positive displacement pump. Volumetric accuracy is ensured regardless of deposit size, viscosity, or temperature.