Champion 8410 – Automated Digital Fluid Dispensing Machine
The Champion 8410 is a standalone automated fluid dispensing system for application of adhesives, solder pastes, sealants, lubricants, and other similar materials. The system can be configured to match exacting application requirements from dots to underfill with a broad array of options.
The system is controlled via powerful, easy-to-use proprietary software. The color graphics user interface allows intuitive programming and control. Keyboard or trackball operated. The system includes a large, bright, high-contrast color LCD display.
45,000 DPH High-Throughput Digital Dispensing Machine with Servo Motor Drive
At 18″ by 18″, the Champion 8410 features a large work area that easily accommodates large parts or pallets. The integrated precision rail and tooling ensure accurate positioning.
A versatile digital dispensing solution, the 8410 accommodates a wide range of applications – from dots to lines, underfill, and encapsulation, our automated system delivers the extreme accuracy and repeatability demanded by today’s exacting applications.
Optional Equipment:
- Camera and Vision System: A closed-circuit camera with picture-in-picture display on the monitor, for easy programming and inspection. The Automatic Vision Correction System establishes the X, Y, and Ø orientation of the part and compensates for stretch, skew and misalignment.
- Proprietary Programmable Lighting: Programmable On-Axis/Off-Axis lighting system.
- Height Sensing: Both contact probe and non-contact laser are available for height sensing and height mapping.
- Heating: Work area heating in addition to needle and material heating.
Standard Features:
- 3-axis brushless servo motor drive
- Precision anti-backlash ball screw drive on all axis
- Powerful, easy-to-use Windows-style software
- LCD display
- Rugged construction and quiet operation
- Small footprint
- CE Certification
- Full 1-year warranty
Optional Features:
- Vision system with camera image on the LCD display
- Auto-vision alignment and dot verification
- Programmable lighting
- Auto-height mapping
- CAD download with path optimization
- True Volume™ pump dots to 1 nanoliter (0.001 µl)
- Large choice of pumps and valves
- Independently controlled multiple dispense heads
- Contact or non-contact (Laser) height sensors
- Leveling support plates, mechanical and vacuum
Specifications
- Configuration
Independently Controlled Multiple Dispense Heads
Needle, and Material Heaters
Complete Selection of Standard and Special Tips
Automatic Needle Calibrator
Syringe Low Level Sensor - Automatic Alignment
Fiducial Alignment
Height Mapping
Programmable Lighting
Skew Correction
Stretch Correction
High Magnification Vision System
Dot Verification
Non-contact High-speed Laser Height Sensor
Contact 1 gram Mechanical Height Sensor - Pumps and Valves
Piston Positive Displacement Pump
Low Viscosity Positive Displacement Pump
Diaphragm Valve
Very High Viscosity Spool Valve
Rotary Screw Valve
Syringe Dispenser
System Specifications
Performance
- Placement Rate: Up to 45,000 dots/hour at .1″ (25mm) pitch
- Travel Range:
X-axis 24″ (610 mm)
Y-axis 18″ (457 mm)
Z-axis 2.5″ (64 mm) - Platform Size: 20″ x 20″ (508 mm)
- Resolution:
+/- 0.0005″ (+/- 12.5 µm) Z Axes
+/- 0.0010″ (+/- 25 µm) X & Y Axes - Repeatability:
+/- 0.0005″ (+/- 12.5 µm) Z Axes
+/- 0.0010″ (+/- 25 µm) X & Y Axes - Positioning Accuracy:
+/-.0015″ (+/-37.5 µm) - Linear Speed:
Up to 27″/sec. (686 mm/s) - Safety:
CE certified
Operational
- Operation Mode:
Automatic Pass-Through with or without Dispensing - Control:
Industry Standard Computer with Super VGA Color LCD Display - Programming:
PowerPath™ Software with:
- Teach Mode
- Off-line programming
- CAD Download
- Unlimited Subroutine Nesting
- Direct Subroutine Access
- 5-level Password Protection
- Operator and Supervisory Screen
- Global and Local Pattern Libraries
- Execute-as-you-Edit Mode
- User Interface:
Windows-style with Keyboard with Mouse Operation - Data/Program:
Hard Disk/ 3.5″ Diskette Drive - Power:
120 VAC/230 VAC, 50/60 Hz, 800 Watts - Pneumatic:
75 psi, 1 cfm (5 bar, 4 l/min) - Physical Dimensions:
44″W x 54″D x 60″H (1117 mm x 1371 mm x 1524 cm) - Weight:
1500 lb. (680 kg)
The Industry Leader in Custom Automated Fluid Dispensing Solutions
Our innovative digital dispensing process provides our clients with new levels of speed, accuracy, and repeatability. Our True Volume™ Pump is capable of firing up to 90,000 precise deposits per hour to form high-definition dots, lines, fills, and builds – all accurately shaped by our true piston-positive displacement pump. Volumetric accuracy is ensured regardless of deposit size, viscosity, or temperature.