A company manufacturing orthodontic components required a special system to prepare “assembly cards” to be used with their products. The card required discreet, variable amounts of a special UV curable adhesive to be applied at multiple sites on each card. Following the adhesive dispense, a foil cover sheet needed to be formed and hermetically sealed over the dispensed adhesive. Additionally, a component was to be attached to the card, coded with an identification number and the finished assembly needed to be collated into stacks for packaging.